Product Description
Products Details
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Item Name |
Machinery Transmission Parts Steel Precision Investment Casting |
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General Products Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, , gear cover, shaft, spline shaft , pulley, flange, connection pipe, valve housing ,Fitting , flange, wheel, etc. |
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Main blank Process for Steel Casting |
Investment casting (wax mold made by middle temperature wax) /Precision casting ; Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting |
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Blanks Tolerance -Casting Tolerance |
CT7-8 for Lost wax Casting Process CT4-6 for Investment casting Process |
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Applicable Material |
Carbon steel, Low Carbon steel, middle carbon steel,WCB, WCA, WCC, ISO 340-550, Alloy Carbon steel: G25CrMo4, Heat Resistant Steel, Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.OR According to customer requirement |
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Casting Blank Size /Dimensions |
2 mm-600mm / 0.08inch-24inch according to customer requirement |
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Casting Blank Weight |
Range from 0.01kg-85kg |
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Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
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Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
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Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
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Applicable Heat Treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching |
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Applicable Finish Surface Treatment |
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting, |
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MOQ |
For stainless steel casting : 200pcs For machining: 50pcs |
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Lead Time |
45days from the receipt date of deposit for Investment Casting |
Main Products
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Product ApplicationProduct Application
Main Facilities
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Application
Our Factory
ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:
1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.
Our Customer
OurTeam
Our Advantage
1. we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
2. We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
3. Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.
FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost, and the charge will be deducted from the payment for formal order.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast
| Standard Or Nonstandard: | Standard |
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| Application: | Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 1.74/kg
1 kg(Min.Order) | Order Sample Customized according to product drawings
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can a gear chain be used for vertical lifting applications?
Yes, a gear chain can be used for vertical lifting applications. However, certain factors need to be considered to ensure safe and efficient operation:
1. Load Capacity:
– Before using a gear chain for vertical lifting, it is essential to determine the load capacity requirements. The gear chain must be selected based on its rated load capacity to ensure it can safely lift the intended load.
2. Gear Chain Type:
– Not all gear chain types are suitable for vertical lifting applications. It is important to choose a gear chain specifically designed and rated for lifting loads vertically. These chains often feature special load-bearing components and mechanisms to handle the vertical forces.
3. Safety Features:
– Vertical lifting applications require additional safety features to prevent accidents or equipment failures. These may include safety brakes, overload protection devices, emergency stop systems, and fail-safe mechanisms. These safety features ensure the gear chain system can handle unexpected loads, prevent free-falling of the load, and provide emergency stopping capabilities.
4. Proper Installation and Maintenance:
– It is crucial to install the gear chain system correctly, following the manufacturer’s guidelines and industry standards. Regular maintenance and inspections are also necessary to identify any signs of wear, fatigue, or damage that could compromise the safety and performance of the gear chain.
5. Compliance with Regulations:
– When using a gear chain for vertical lifting, it is important to comply with applicable safety regulations and standards. These regulations may include requirements for load testing, documentation, operator training, and regular inspections by qualified personnel.
By considering the load capacity, selecting a suitable gear chain type, incorporating safety features, ensuring proper installation and maintenance, and complying with regulations, a gear chain can be used effectively and safely for vertical lifting applications.
How do you troubleshoot common issues with gear chains?
Troubleshooting common issues with gear chains involves a systematic approach to identify and resolve the underlying problems. Here are some steps to troubleshoot gear chain issues:
1. Visual Inspection: Start by visually inspecting the gear chain for any visible damage, such as broken teeth, worn links, or misalignment. Look for signs of excessive wear, inadequate lubrication, or contamination.
2. Noise and Vibration: Listen for unusual noise or vibrations during operation. Excessive noise or vibration can indicate misalignment, worn gears, or inadequate lubrication.
3. Load and Torque: Check if the gear chain is handling the load and torque requirements of the application. Overloading can cause premature wear and damage to the chain.
4. Lubrication: Evaluate the lubrication system to ensure proper lubrication is provided to the gear chain. Inadequate or improper lubrication can lead to increased friction, wear, and overheating.
5. Alignment: Check the alignment of the gear chain and ensure that the gears are properly meshing. Misalignment can cause excessive wear and noise.
6. Maintenance Records: Review the maintenance records to ensure that the gear chain has been regularly inspected, lubricated, and maintained according to the manufacturer’s recommendations.
7. Consult the Manufacturer: If troubleshooting steps do not resolve the issue, it is advisable to consult the gear chain manufacturer or a qualified professional for further guidance and assistance.
By systematically addressing these troubleshooting steps, you can identify and resolve common issues with gear chains, ensuring their optimal performance and longevity.
What are the benefits of using a roller gear chain?
A roller gear chain, also known as a roller chain, offers several advantages in mechanical systems and power transmission applications:
- High Efficiency: Roller gear chains provide efficient power transmission due to their low frictional losses. The rollers between the links reduce sliding friction, resulting in improved efficiency and reduced energy consumption.
- High Load Capacity: Roller gear chains are designed to withstand high loads and have excellent load-carrying capabilities. They can transmit substantial amounts of power and handle heavy-duty applications.
- Smooth Operation: The presence of rollers in a roller gear chain ensures smooth and quiet operation. The rollers reduce contact and sliding friction between the chain and sprockets, resulting in less noise and vibration during operation.
- Durable and Long-Lasting: Roller gear chains are constructed from high-quality materials such as alloy steel, which provides exceptional strength and durability. They can withstand harsh operating conditions, resist wear and corrosion, and have a long service life with proper maintenance.
- Versatility: Roller gear chains are available in various sizes, configurations, and pitch options, making them suitable for a wide range of applications. They can be customized to fit specific power transmission requirements and integrated into different mechanical systems.
- Easy Installation and Maintenance: Roller gear chains are relatively easy to install and maintain. They can be quickly assembled and disassembled, allowing for convenient chain replacement or adjustment when necessary.
- Cost-Effective: Roller gear chains offer a cost-effective solution for power transmission compared to other alternatives. They provide a balance between performance, durability, and affordability.
- Widely Used: Roller gear chains are widely used in industries such as automotive, manufacturing, agriculture, and material handling. They are suitable for applications that require reliable and efficient power transmission, such as conveyor systems, motorcycles, bicycles, and industrial machinery.
Overall, the use of a roller gear chain provides reliable and efficient power transmission, durability, versatility, and ease of maintenance, making it a preferred choice in many mechanical systems and industrial applications.
editor by CX 2023-12-04