Product Description
Product Description
Product Description
| Item | Chain sprocket, Chain wheels, gears |
| Design | Can be at the customer’ request, tailor-made, at customer’s design,OEM |
| Application | Petrochemical industry, Mining, metallurgy, machine tools, hydra-power |
| Material | Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304 |
| Treatment | Forging, machining, gear hobbing |
| Surface treatment | Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding |
| Heat treatment | Tempering, high frequency quenching, carburizing quenching |
| Standard | ANSI, DIN, ISO |
| Size | From diameter 250mm to 1250mm |
| Minimum order | 1 pc |
Product Real Shot
Manufacturing Process
- Raw material, issue material testing report100% Ultrasonic Test ASTMA388
- Sawing into parts
- CNC lather blank.
- Hobbing
- High Frequency and Hardness test
- Key way, set the screw
- Clean and Dimensional Checking
- Package and Delivery.
Data Needed for Quotation
– Your own drawing
– Your requirement on material and necessary dimensional data
– Ask for recommend
Company Profile
ZheJiang CHINAMFG Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.
Ebon’s products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction…..
CHINAMFG has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.
Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.
CHINAMFG team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.
2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.
3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery
4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
5.Q: I can’t see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.
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| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Machinery, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Forging Parts |
| Toothed Portion Shape: | Spur Gear |
| Material: | Casting or Forged Material |
| Customization: |
Available
| Customized Request |
|---|
What are the safety precautions when working with gear chains?
Working with gear chains requires following specific safety precautions to prevent accidents, injuries, and damage to equipment. Here are some important safety measures to consider:
1. Proper Training:
– Ensure that personnel working with gear chains are adequately trained on the proper handling, installation, and maintenance procedures. Training should include an understanding of the equipment’s operating principles and safety guidelines.
2. Personal Protective Equipment (PPE):
– Use appropriate PPE, such as safety goggles, gloves, and protective clothing, to protect against potential hazards, including flying debris, pinching, or contact with moving parts.
3. Lockout/Tagout:
– Follow lockout/tagout procedures when performing maintenance or repairs on gear chains. This ensures that the equipment is properly isolated and de-energized to prevent unexpected movement or startup.
4. Equipment Inspection:
– Regularly inspect the gear chain and associated components for any signs of wear, damage, or misalignment. Replace worn or damaged parts promptly to maintain safe operation.
5. Guarding:
– Install appropriate guards and protective enclosures around the gear chain to prevent accidental contact with moving parts. This helps to minimize the risk of entanglement or injuries.
6. Proper Lifting and Handling:
– Use proper lifting techniques and equipment when handling heavy gear chains or components. Avoid overexertion and follow ergonomic practices to prevent strains or injuries.
7. Safe Work Environment:
– Maintain a clean and well-organized work area around the gear chain. Remove any obstructions or tripping hazards to ensure safe access and operation.
8. Regular Maintenance:
– Follow the manufacturer’s recommended maintenance schedule for the gear chain. Regular inspections, lubrication, and adjustments are essential for safe and reliable operation.
9. Emergency Procedures:
– Establish and communicate emergency procedures to respond to potential accidents or malfunctions involving the gear chain. Train personnel on these procedures to ensure a swift and effective response.
By adhering to these safety precautions, operators and maintenance personnel can minimize the risks associated with working with gear chains and create a safer working environment. It is important to consult the specific safety guidelines provided by the gear chain manufacturer and comply with any applicable safety regulations and standards.
How do you properly maintain and inspect a gear chain?
Maintaining and inspecting a gear chain is crucial to ensure its optimal performance, longevity, and reliability. Here are the key steps to properly maintain and inspect a gear chain:
1. Regular lubrication: Apply the recommended lubricant to the gear chain at specified intervals or as per the manufacturer’s guidelines. Ensure the lubricant is evenly distributed along the chain, and excess lubricant or contaminants are removed.
2. Cleanliness: Keep the gear chain clean by regularly removing dirt, debris, and accumulated contaminants. Clean the chain using suitable cleaning agents or solvents, and ensure it is properly dried before applying lubrication.
3. Tension adjustment: Check the tension of the gear chain regularly and adjust it as needed. Proper tension ensures the chain stays engaged with the gears and prevents excessive slack or tightness, which can lead to premature wear or damage.
4. Visual inspection: Perform regular visual inspections of the gear chain to identify any signs of wear, damage, or misalignment. Look for worn or broken teeth, excessive wear on the chain links or sprockets, loose connections, or signs of corrosion.
5. Measurement and alignment: Use appropriate tools to measure the chain’s pitch, roller diameter, and tooth profile. Check for proper alignment of the sprockets to ensure smooth engagement and prevent excessive wear. Make any necessary adjustments or replacements if deviations are detected.
6. Replacement of worn components: If any components of the gear chain, such as gears, sprockets, or rollers, are significantly worn or damaged, they should be promptly replaced to maintain the integrity and performance of the chain.
7. Regular maintenance schedule: Establish a regular maintenance schedule for the gear chain based on the operating conditions, manufacturer’s recommendations, and the level of usage. Adhere to the schedule to ensure timely inspections, lubrication, and necessary adjustments.
Remember to follow proper safety procedures when performing maintenance tasks, such as wearing appropriate protective gear and ensuring the equipment is properly isolated and locked out before inspection or maintenance.
What are the different types of gear chains available?
There are several different types of gear chains available, each designed for specific applications and operating conditions. Here are some commonly used types:
– Roller Chains: Roller chains are one of the most common types of gear chains. They consist of rollers that engage with the teeth of the sprockets, providing smooth and efficient power transmission. Roller chains are widely used in various industries and applications, including automotive, industrial machinery, and agricultural equipment.
– Silent Chains: Silent chains, also known as inverted-tooth chains, are designed to minimize noise and vibration during operation. They feature specialized tooth profiles that engage with the sprockets without impact, resulting in quieter and smoother operation. Silent chains are commonly used in power transmission applications where noise reduction is critical, such as in automotive engines and precision machinery.
– Leaf Chains: Leaf chains are made up of interconnected links that resemble leaves, hence the name. They are known for their high tensile strength and are commonly used in applications requiring heavy-duty lifting or tensioning, such as forklifts, cranes, and hoists.
– PIV Chains: PIV (Parallel Indexing and Versatility) chains are specifically designed for parallel indexing applications, where precise motion control and accurate positioning are required. These chains have specialized tooth profiles that allow for smooth and precise movement, making them suitable for applications such as packaging machinery and indexing tables.
– Double-Pitch Chains: Double-pitch chains have a longer pitch than standard roller chains, which makes them ideal for applications that require slower speeds and lighter loads. They are commonly used in conveyor systems, agricultural equipment, and material handling applications.
– Accumulation Chains: Accumulation chains are designed for applications where product accumulation or indexing is required. These chains feature special attachments or profiles that allow for controlled movement and accumulation of products on the conveyor. They are often used in assembly lines, packaging systems, and material handling applications.
– Timing Chains: Timing chains are used in engines and precision machinery to synchronize the rotation of the crankshaft and camshaft. These chains feature precise tooth profiles and are designed to withstand high speeds and heavy loads while maintaining accurate timing.
These are just a few examples of the different types of gear chains available. The choice of the appropriate gear chain depends on the specific requirements of the application, including load capacity, speed, noise level, precision, and operating conditions.
editor by CX 2024-05-06