Duplex Roller (ss) Chains & Bushing (ss) Chains

Duplex SS roller & bushing chains in 304/316 stainless — DIN/ISO & ANSI, 6.35–76.2mm pitch, K1/K2/A1/A2 attachments. Custom lengths. UK stock. 510kN UTS.

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Ever Power · UK Industrial Chain Solutions · 18+ Years Engineering Experience

Duplex Roller (SS) Chains & Bushing (SS) Chains

Precision-engineered stainless steel duplex drive chains to DIN/ISO and ANSI standards — built for corrosive, high-load, and hygiene-critical environments across the United Kingdom and global markets.

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roller chainWhen industrial operations demand uncompromising performance in wet, chemically aggressive, or sterile settings, standard carbon steel chains fall short fast. Duplex stainless steel roller chains and bushing chains from Ever Power represent the solution that British manufacturers, food processors, pharmaceutical plants, and marine engineering firms have relied on for over eighteen years. Manufactured from grade 304 and 316 stainless steel, these duplex chains deliver the double-strand load capacity needed for heavy-duty conveying and power transmission, without sacrificing the corrosion resistance that keeps production lines running day after day — whether that’s a fishery in Aberdeen or a chemical plant on Teesside.

Available in a comprehensive range of DIN/ISO and ANSI sizes — from the compact *04CSS-2 at 6.35 mm pitch right through to the 48ASS-2 at 76.2 mm pitch with an ultimate tensile strength of 510.30 kN — every duplex stainless steel chain we supply conforms strictly to international dimensional standards. Whether you are sourcing replacement chains for existing machinery or specifying a new conveyor system for a facility in Yorkshire or the West Midlands, our engineering team is ready to support your project from selection through to delivery.

What Are Duplex Stainless Steel Roller & Bushing Chains?

A duplex chain — also known as a double-strand chain — consists of two parallel rows of link plates connected by common pins and riveted at both ends. This configuration effectively doubles the power transmission capacity compared with a simplex chain of the same pitch, making it the preferred choice wherever high torque must be conveyed within a compact drive envelope. When the link plates, rollers, pins, and bushings are all manufactured from austenitic stainless steel, the chain gains exceptional resistance to oxidation, salt spray, dilute acids, and alkaline cleaning agents — hazards that are routine in UK food production, chemical processing, and offshore environments. The result is a drive component that can operate reliably through washdowns, humid refrigerated spaces, and outdoor exposure without the corrosion-related failures that plague carbon steel alternatives.

The bushing chain variant replaces the hardened roller with a fixed outer bushing, reducing the number of moving components and simplifying maintenance in applications where reduced friction losses are acceptable. This design is particularly suitable for low-speed conveying systems, submerged applications such as water treatment screen drives, and environments where a simpler construction offers reliability advantages. Both duplex roller chains and duplex bushing chains are available across the full DIN/ISO and ANSI size range listed in the technical specification table below, and Ever Power holds stock of the most commonly requested sizes at our UK distribution hub with custom lengths and connecting links available to order.

Correct specification depends on pitch selection, working load calculations, sprocket tooth count, centre distance, and the severity of the operating environment. Our application engineers — with more than eighteen years of hands-on experience in stainless steel roller chain systems — provide free pre-sales technical support to help you arrive at the right chain and avoid costly over- or under-specification.gear-chain

Material, Construction & Manufacturing Standards

Stainless Steel Grade

Standard construction uses AISI 304 stainless steel — ideal for general corrosion resistance, mild chemical exposure, and daily washdown environments. AISI 316 grade is available on request for applications involving chlorides, seawater, or stronger acid concentrations, such as coastal processing plants in Scotland and the South West. The molybdenum content in grade 316 gives it substantially better pitting resistance in chloride-rich settings, making it the professional recommendation for marine and brine-tank applications.

Precision Engineering

All link plates are precision-stamped and heat-treated to tight tolerances. Pins are ground to achieve dimensional accuracy and reduced friction. Duplex assembly is rivet-joined to ensure consistent dimensional performance across both strands. Every production batch undergoes pull-test verification to confirm that the rated ultimate tensile strength is met before despatch, giving UK procurement managers and plant engineers documented quality assurance on every order.

International Standards Compliance

Chains are manufactured to ISO 606 (DIN 8187 / DIN 8188 series) and ANSI B29.1 standards, ensuring complete interchangeability with existing sprockets and drive systems installed on UK plant. Dimensional parameters for every size — including pitch, roller diameter, inner plate width, pin diameter, and transverse pitch — are documented in the specification table and have been independently verified for accuracy across our full production run.

Technical Specifications — Duplex SS Roller & Bushing Chains

*Bushing chain: d1 in the table indicates the external diameter of the bushing.

DIN/ISO Chain No.ANSI Chain No.Pitch P (mm)Roller dia. d1 max (mm)Width b/w inner plates b1 min (mm)Pin dia. d2 max (mm)Pin length L max (mm)Pin length Lc max (mm)Inner plate depth h2 max (mm)Plate thickness T max (mm)Transverse pitch Pt (mm)Ultimate tensile strength Q min (kN)Weight per metre q (kg/m)
*04CSS-2*25SS-26.3503.303.182.3114.515.06.000.756.403.50.28
*06CSS-2*35SS-29.5255.084.773.5822.523.39.001.210.137.90.63
085SS-241SS-212.7007.776.253.5825.726.99.911.2011.956.670.81
08ASS-240SS-212.7007.957.853.9631.032.212.001.5014.3814.11.12
10ASS-250SS-215.87510.169.405.0838.940.415.092.0018.1122.202.00
12ASS-260SS-219.05011.9112.575.9448.850.518.002.4022.7831.802.92
16ASS-280SS-225.40015.8815.757.9262.764.324.003.0029.2956.705.15
20ASS-2100SS-231.75019.0518.909.5376.480.530.004.0035.7688.507.80
24ASS-2120SS-238.10022.2325.2211.1095.899.735.704.8045.44127.0011.70
28ASS-2140SS-244.45025.4025.2212.70103.3107.941.005.6048.87172.4015.14
32ASS-2160SS-250.80028.5831.5514.27123.3128.147.806.4058.55226.8020.14
36ASS-2180SS-257.15035.7135.4817.46138.6144.453.607.2065.84280.2529.22
40ASS-2200SS-263.50039.6837.8519.85151.9158.860.008.0071.55353.8032.24
48ASS-2240SS-276.20047.6347.3523.81183.4190.872.399.5087.83510.3045.23

*Bushing chain: d1 in the table indicates the external diameter of the bushing.

Why Duplex Stainless Steel Chains Outperform the Alternatives

Double-Strand Load Capacity

The duplex configuration roughly doubles the working load limit compared with a simplex chain of the same pitch. The heavy 48ASS-2 achieves an ultimate tensile strength of 510.30 kN — performance that single-strand designs simply cannot match within the same pitch class. This makes duplex stainless chains the natural choice wherever space or installation constraints prevent the use of a larger-pitch simplex chain.

True Corrosion Resistance

All-stainless construction withstands steam cleaning, food-safe sanitisers, brine solutions, and mild chemical environments. This eliminates the rapid surface degradation and rust contamination risks that arise when standard carbon steel chains are used in wet British processing facilities — a risk that has caused product recalls and failed hygiene audits for manufacturers who specified the wrong chain type.

Drop-In Dimensional Compatibility

Strict adherence to DIN/ISO 606 and ANSI B29.1 dimensions means these duplex chains fit existing sprockets without costly sprocket replacement. When upgrading from carbon steel to stainless, plant engineers in the UK do not need to alter sprocket configurations, centre distances, or chain guards — a significant saving in both downtime and capital expenditure during planned maintenance shutdowns.

Extended Operational Life

Precision-ground pins and tight dimensional tolerances reduce chain wear rates and slow pitch elongation. When paired with correctly sized stainless sprockets, operational life in moderate-load food-grade and pharmaceutical applications routinely reaches three to five times that of equivalent carbon steel chains — significantly reducing the total cost of ownership over a machine’s working life.

Reduced Maintenance Burden

Stainless steel duplex roller chains can operate with minimal lubrication in many food and pharmaceutical applications where hydrocarbon-based lubricants are prohibited. The bushing chain variant goes further still, reducing the number of articulating surfaces and simplifying the maintenance routine for time-pressured plant engineers operating across UK manufacturing facilities.

Global Standards, UK-Ready Supply

Conformance to internationally recognised DIN/ISO and ANSI standards gives UK procurement managers the confidence that every duplex chain will integrate seamlessly into multi-vendor machinery — whether sourced from European, American, or Asian OEMs. Combined with Ever Power’s UK distribution and rapid despatch, this means less time waiting on parts and more time in production.

Where Are Duplex Stainless Steel Chains Used Across the UK?

The combination of high load capacity and corrosion resistance makes duplex stainless steel roller chains and bushing chains the go-to specification across a wide range of British industries. Food and beverage manufacturers — from Scottish salmon processors to midlands bakery operations — rely on them for conveying, elevating, and indexing equipment that must withstand daily high-pressure washdowns. Pharmaceutical and biotech facilities in Cheshire, Hertfordshire, and the Thames Valley corridor specify these chains for drive systems adjacent to clean rooms, where contamination from rust or hydrocarbon lubricants would compromise product integrity and regulatory standing.

Marine engineering operations along the UK coastline — from Aberdeen Harbour down to Portsmouth — depend on duplex stainless chains for deck machinery, winch drives, and hatch cover mechanisms exposed to salt spray year-round. Water and wastewater treatment works operated by utilities across England, Scotland, and Wales use these chains in submerged screen drives and sluice gate actuators where carbon steel corrodes within months. Chemical processing plants and agrochemical facilities in the Humber industrial cluster and on Teesside regularly specify the heavier pitches — 20ASS-2 to 48ASS-2 — for large conveying elevators handling corrosive fertiliser granules or abrasive mineral products.

Food & Beverage Processing
Pharmaceutical & Biotech
Marine & Offshore Engineering
Water & Wastewater Treatment
Chemical Processing
Packaging Lines
Agrochemical Conveyors
Textile Machinery

Customer Success Story: Scottish Smoked Salmon Producer

Industry: Food Processing
Location: Highlands, Scotland
Chain: 12ASS-2 (60SS-2) · AISI 316

The Challenge

A premium smoked salmon producer in Inverness-shire was experiencing premature corrosion and unscheduled failures on the carbon steel duplex chains driving their brine-tank conveyor system. Operating in a combination of salt brine mist, refrigerated air at 2–4 °C, and high-pressure CIP washdown cycles running twice daily, the original chains were failing within four to six months. The disruption was causing unplanned production downtime during peak season and flagging contamination concerns during major UK supermarket supply-chain audits.

The Solution

After a technical review with Ever Power’s application engineering team, the facility’s maintenance manager specified 12ASS-2 duplex stainless steel roller chains (60SS-2 ANSI equivalent) in AISI 316 grade — chosen for its enhanced chloride resistance in the salt brine environment. The chain’s 19.05 mm pitch, 11.91 mm roller diameter, and 31.80 kN ultimate tensile strength were confirmed comfortably within the system’s operating parameters at a design safety factor of 8:1. Standard-length chains were despatched to the Inverness depot within seven working days, with a supply of connecting links and offset links included for in-field repairs.

The Results

Eighteen months after installation, the duplex stainless chains were still in service with no measurable pitch elongation detected during quarterly inspections. The maintenance team estimated annual chain-replacement cost savings of approximately £4,200. Risk of rust contamination was effectively eliminated — the facility passed its supermarket supply-chain hygiene audit without a single chain-related observation for the first time in three years. The client has since placed a standing annual stock order with Ever Power covering both roller and bushing chain variants.

What UK Customers Say About Our Duplex Stainless Chains

★★★★★

“We have been running Ever Power 16ASS-2 stainless roller chains on our bakery cooling conveyors for over two years. The chains go through steam and high-pressure wash every single night. There is still no visible corrosion or measurable stretch. Solid technical support from the team from day one.”

Mark T., Engineering Manager

Large-scale bakery, Lancashire, United Kingdom

★★★★★

“Sourcing duplex stainless chains at a fair price with fast UK delivery was harder than it should be — until we found Ever Power. The 20ASS-2 chains on our wastewater screen drives have already exceeded our previous carbon steel chains’ lifespan by a long margin. We are not going back.”

Sarah H., Procurement Lead

Water treatment utility contractor, Yorkshire, United Kingdom

★★★★★

“The custom-length duplex chain Ever Power manufactured for our offshore deck crane arrived before the promised date and matched our OEM dimensions exactly. Eighteen months of North Sea exposure and it is performing perfectly. We now place a standing stock order every year.”

David R., Fleet Maintenance Engineer

Marine services company, Aberdeen, Scotland

Ever Power Manufacturing & Custom Chain Capabilities

Ever Power operates a fully integrated manufacturing facility with dedicated stainless steel chain production lines. CNC-controlled precision stamping presses, automated pin-grinding stations, and duplex assembly and riveting lines allow us to maintain tight dimensional tolerances across the full range — from the miniature *04CSS-2 to the heavy-duty 48ASS-2. Statistical process control is applied at every production stage and all finished duplex chains are pull-tested before leaving the factory floor, providing documented quality assurance for every batch shipped to UK clients.

Beyond catalogue stock, our engineering team routinely handles bespoke orders for UK clients — non-standard pitch custom chains for OEM applications, specific working lengths without intermediate connecting links, extended surface-hardened variants for abrasive environments, special plate profiles for attachment-chain configurations, and mixed-material assemblies such as stainless outer plates with polymer rollers for low-noise food-grade conveyors. If your application requires something not listed here, contact our team: we return a technical feasibility assessment within one working day.

Custom Lengths

Any working length cut and assembled to order — no minimum run

316 SS Upgrade

All sizes available in AISI 316 for marine and chloride environments

Attachment Plates

K1, K2, A1, A2 and other attachment types across all standard pitches

OEM Replacement

Reverse-engineered from worn samples, drawings, or dimensional data

Get a Quote for Custom Chains →

Frequently Asked Questions

What is the price of duplex stainless steel roller chains for food processing applications in the UK?

Pricing for duplex stainless steel roller chains in the UK depends on chain size (pitch), order quantity, stainless grade (304 or 316), and whether standard or custom configurations are needed. Smaller-pitch sizes like 08ASS-2 are priced per metre, while heavier pitches carry a unit premium reflecting material content. For an accurate cost and lead-time for your food processing application, contact Ever Power at sales@gear-chains — please include your chain number, required length, grade preference, and delivery postcode to receive a same-day quote.

Where can I find a reliable duplex stainless steel bushing chain supplier for water treatment plants in England?

For water treatment applications across England, Ever Power is a well-established supplier of duplex stainless bushing chains conforming to DIN/ISO and ANSI dimensional standards. We hold stock of the most commonly specified intermediate pitches for rapid despatch and supply utilities, framework contractors, and maintenance companies throughout England, Scotland, and Wales. Duplex bushing chains are particularly well suited to submerged screen drives and low-speed sluice gate actuators where full roller rotation is not required and a simpler construction offers reliability advantages in difficult access locations.

How do I choose between 304 and 316 stainless steel duplex roller chains for a marine engineering project in Scotland?

For marine projects in Scotland — especially where North Sea salt spray, seawater immersion, or chloride-rich brine environments are present — AISI 316 stainless steel is the correct grade. Grade 316 contains molybdenum which markedly improves resistance to chloride-induced pitting corrosion that would affect grade 304 chains in those conditions. Grade 304 remains appropriate for freshwater environments, mild chemical splash, or general indoor washdown applications. Our engineers are happy to review your specific operating conditions and confirm the recommended grade — contact us for a no-obligation technical consultation before ordering.

Which duplex stainless steel chain size should I specify for a pharmaceutical conveyor in a UK clean-room environment?

The correct size depends on conveyor design load, chain speed, sprocket centre distance, and the pitch of the sprockets already specified. For typical light-to-medium pharmaceutical packaging and dispensing conveyors, the 08ASS-2 (12.7 mm pitch, 14.1 kN UTS) through to 12ASS-2 (19.05 mm pitch, 31.80 kN UTS) are the most commonly selected sizes. Our engineers can run a full chain selection calculation based on your drive parameters at no charge — send load data, layout dimensions, and sprocket details to sales@gear-chains and we will return a verified recommendation.

When should I choose a duplex bushing chain instead of a duplex roller chain for an industrial drive in the UK?

Duplex bushing chains are the better choice when pitch-line velocity is low (typically below 2 m/s), when the application involves sliding contact rather than rolling sprocket engagement, or where the simpler bushing construction improves reliability in submerged or debris-contaminated environments. Duplex roller chains are preferred for higher chain speeds and applications where minimising sprocket tooth wear is a priority. If you are replacing an existing chain, match the type (roller or bushing) to the original unless your engineer has identified a specific reason to switch. Our team can help you confirm the correct type if you are unsure.

How quickly can I get a custom-length duplex stainless roller chain delivered to Yorkshire or the Midlands?

For standard catalogue sizes held in UK stock, same-day or next-working-day despatch is typically available for orders placed before midday. Custom lengths cut and assembled from in-stock material are usually ready to ship within two to three working days. Bespoke configurations involving special plate profiles or non-standard attachments generally require five to ten working days depending on complexity. We regularly serve sites across Yorkshire, the West and East Midlands, and all other UK regions. Email sales@gear-chains to confirm current stock availability and lead times before placing your order.

Request a Quote for Duplex Stainless Steel Chains

Tell us your chain number, required length, stainless grade preference, and UK delivery address. Our technical team responds within one working day.Stainless steel roller chain

Get a Quote — sales@gear-chains

Ever Power · Duplex Roller (SS) Chains & Bushing (SS) Chains · DIN/ISO & ANSI · UK Supply & Custom Manufacturing

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