Semi-Automatic Die-Cutting and Creasing Machine with High Speed

Requirements:
 

Design Device MY1200EA MY1300EA MY1500EA
Max. Paper Dimension mm 1200*780 1300*960 1500*1100
Min. Paper Size mm 350*350 400*410 five hundred*410
Max. Die-cutting Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h -5500 -5500 -4500
Max. Working Stress T 300 300 three hundred
Max. Paper Thickness mm one-7 one-7 1-seven
Die-chopping Precision mm ±0.5 ±0.five ±0.five
Whole Power KW 16 sixteen twenty
Overall Bodyweight kg 13500 15000 18000
Overall Dimension mm 6820*5000*2145 6800*5100*2145 7300*5700*2205

 

 
Functions of the machine:
Main Functions:

  • The Bobst variety lower construction can make the reducing platform movement like a scissor, it will realize a full and less complicated reduce.
  • Main worm equipment employs alloy copper content, following the seasoned operator’s manual scraping treatment method and strict regular testing, it can ensures the driving parts ten a long time lifestyle.
  • The principal chains undertake imported British Renold brand, the differences of ten chains are significantly less than .2mm.
  • The join amongst gear box and driving shaft adopts sleeve and pin structure guaranteeing a sturdy relationship.
  • Velocity:  

The device adopts frequency controller to achieve stepless velocity acceleration which can achieve to 4500 occasions for every hour. For the duration of genuine production, it can generally operate at 3800 to 4000 times for every hour according to the high quality of the board. If the high quality of the paper is excellent, a great operator even can function the device at 4200 instances for every hours CZPT feeling also difficult.
 Security:  
As it is shown in the picture of the equipment, the equipment adopts rear element paper feeding strategy which retains the operator away from the die-reducing element. The mounting and adjustment of the die plate is also done outside of the die-reducing element with sensors and detectors at die-reducing portion to make sure that the device can not be started out when the die-slicing plate is at adjustment standing.
Besides the sensors at die-reducing component, there are sensor or strategy switches at window component to make the entire device at checking position to ensure its basic safety.
Operation convenience:

There is Man-device interface mounted in the control panel which will exhibits the safety status of the machine as properly as malfunctions to aid the operator. Digital camera is also installed in front of the operator for him/her to keep an eye on the operation position at the supply part.
 
Primary Structures and Essential Material Used  
Four Primary Big Areas: They are referring to: bottom station, shifting system, higher platform and equipment wall. The base station is created of grey cast iron -HT two hundred the relocating system is ductile iron – QT forty two-ten and the machine wall is high quality A3 metal.
Main Generate
 

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment kinds a shifting set to guarantee steady pressure out put of not significantly less than 300 tons.
 
The substance for the worm shaft is 40Cr with quenching treatment and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-four.
 
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-three.
Die-chopping and Creasing Part: The travel is transferred by means of crank rod to pendulum which will bring the transferring system to go up and down to get to die-minimize and creasing purpose.
 
The pendulum is manufactured of substantial high quality ductile iron. The pendulum axis is accomplished by induction harden with surface area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 sort automatic die-slicing and creasing device. In contrast with automated die-slicing and creasing machine which is utilised for cardboard die-slicing, this variety of semi-computerized die-cutting and creasing equipment is mostly utilised for corrugated board which needs considerably less pressure for die-chopping, in this case very some producers have made scaled-down width on the pendulum and smaller sized diameter on the pendulum shaft. We preserve broader pendulum and bigger diameter on its shaft to make our device final for a longer existence.

The die-cutting plate uses seven mm 75 Crl plate which has much more hardness and existence span than the manganese plate.  

Board Conveying:  
It adopts 3-cam intermittent positioning unit to make certain the boarding conveying exact and secure.
 
 

The machine uses gripper bar variety with 12A extended joints chain which is much less in fat and much less shock to the intermittent device underneath the precondition to make sure the energy of the chain. The brand of the chain is Renold U.K with higher exact and good quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge kind- light in weight and substantial in strength.
 
CZPT Element
 
The electrical areas are created and assembled according to the CZPTpean CE regular and makes use of planet extensive known manufacturer products.
Installation of Die  
 
The die mounting and dismounting adopts side withdrawing ways which time saving and effortless for procedure.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to customer’s suggestions.

The chase locking is pneumatic which is straightforward, hassle-free and reliable.
Unique People of Our Machine:
Clever And Special Front Lay Style:  
In contrast with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the entrance lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its highest place.
 
CZPTly the producers will put in sensors on this component to end the device when the paper is fed abnormally to the entrance lay. Nevertheless, when the machine is managing at the higher pace, the inertia will bring the machine to run for a although to make the entrance lay to its greatest point and then also harm the entrance lay and the gripper bar.
 
Our special design is that when the abnormal board feeding happens and being detected, the front lay can in no way reaches to its maximum point which tends to make free from entrance lay and gripper bar damages because of abnormal paper feeding.
 
As it is our special layout, so there is no picture to be proven right here.

Optional Shipping and delivery System:  
In accordance to the requirement of the client we can do the delivery platform possibly square variety or E variety (as demonstrated in the image) . If the shopper has enough pallets, he can select square variety. If the shopper does have enough pallet, he can decide on, E type system for which will also offer four supply trolleys.
Pneumatic Pre-loading and Lifting Action Unit: The pre-loading gadget is pneumatic pushed. When one particular paper dimensions is established, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading system, you can just push the button and the machine will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
Dancing Roller FeedingReally some of the die-chopping machine producers use immediate feeding strategy which is the operator will feed the board straight to the mouth of the gripper. What we have identified that the feeding time to the gripper is only .3 seconds which helps make the board feeding work hard and inaccurate.
 
Our machine makes use of an further dance roller feeding system whose board feeding time can be lengthen to .six second. Collectively with the conveying parts it can make an simpler work of the operator and quicker in effectiveness of the device.
 
For example:  If an operator operates the direct feeding semi-automated die-reducing equipment at 3300 sheets per hour, he can easily operate our equipment at 3700 – 4000 sheets for every hour.

Conveying Element:  
The board acquired by the dance roller will go through a conveying element with belt conveying and belt urgent which tends to make the board becoming pressed before achieving to the front lay.
Just before the board reaches to the entrance lay, he will be repositioned by the facet lay.
By these techniques, the board conveyed by the dance roller will be a lot more precise and secure when they achieve to the gripper bar.
 
There is also detector to detect the position of the board. If board does not arrive to the front lay at regular placement, the detector will send alerts to end the device.
 
None-stop Feeding and Shipping
 
This type of equipment has our patented technique – non-end feeding and shipping capabilities which can lessen the operating stress of the operator and enhance the functioning efficiency of the device
 
Underneath this program, the pre-piling is at the facet of the operator. The pre-piled board can be transported beneath the primary pile when the primary pile is detected brief of paper.
 
At the supply component, when the board is reduce to be about 1 meter, the device will push the die-lower board pile out of the equipment shipping and delivery portion so that it is easy for the operator to attract them to the selected place CZPT the need to have of stopping the equipment.  
Configurations:

Identify Manufacturer and Origin Remarks
CZPT SKF Swiss Essential part
IKO Japan or HangCZPT, China Not essential portion
Chain Renold U.K Major Chain ( Discrepancy of considerably less than .two mm for per 10 chains of equipment chain size)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Photograph CZPT Switch Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Venture
PLC Delta, ZheJiang  
Gentleman-machine Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping CPG ZheJiang  

 

  • Resources Package
Identify Volume Specification
Minus Screw Driver 1 one hundred fifty
In addition Screwdriver one one hundred fifty
Monkey Wrench 1 three hundred
Internal hexagon Spanner 1 established 1.522.534568101214
Greasing Gun 1  
Oil Gun one  
Wrench One particular set twelve,fourteen/13,16
Vise 1  
Triangular File one  

Semi-Automatic Die-Cutting and Creasing Machine with High Speed